Seat rebuild

9 min read

Project Fiat Panda 1.4 100HP

PART SIX: Our Panda 100HP project comes to an end with seat repairs, an engine service and replacing the rear exhaust box. Andrew Everett sums up.

So, we are at the end of our 2008 Fiat Panda 100HP project and it’s a car that’s left me with mostly positive feelings. The main one being how simple it is to work on. Compare this to the Mercedes-Benz SLK 350 that came before – a much more expensive car new but one with corrosion dramas involving wing repairs and a new rear subframe fitted. We’ve heard of Mercs with subframe issues that are only just turned 10-years-old.

Our Fiat isn’t rusty though. Also, the nightmare of the Merc front damper and spring replacement – special tools that only just managed to get the spring back on and not before one nearly knocked me out. The Fiat is so much easier that you don’t even need spring compressors. This is what cars should be about and how they should be designed – effective as a car, yet able to be repaired with simple hand tools.

Our Fiat had clearly led a hard life before we acquired it. This final episode is about rebuilding the worn driver’s seat and correcting a few years of mechanical neglect. Incidentally, we haven't shown here the engine oil/filter change as that task was completed by the Editor about 3000 miles ago).

The Panda doesn’t really provide my kind of motoring, but I certainly have a lot of respect for it. It’s getting towards straightforward unpretentious car design at its best.

Our thanks this month are due to our sponsors GSF Car Parts – as well as Bielawski’s Sheffield Trimmers – our ‘go to’ car trimmer of choice.

REBUILDING A FRONT SEAT

1 The front seat on our 99,000-mile Panda looked as though it had been sat in and partially eaten by a pack of bears – one tear across the base of the backrest and flattened bolsters. There's little chance of finding a better one, so we will have to get this repaired best we can.
2 Luckily the front seat came out very easily with just four 5mm Allen headed bolts securing it to the floor. I was worried that there would be an airbag occupancy sensor and wiring to it resulting in having to reset the airbag warning light, but Fiat have managed to avoid all of that.
3 Here’s a close up of the tear in the seat. It’s not damage from keys or a jeans stud, but the foam under the fabric seat cover had worn through the wire supporting frame and then through the seat cover. I was concerned that we might need to try and find a whole section of Fiat material.
4 The seat backrest side bolsters are also tired, though these are just flattened as opposed to being torn. An alternative to these repairs was to try and find a good unworn passenger seat and just swap over the covers and foams onto our driver seat base but we just couldn’t find anything.
5 Like a lot of th

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