How to future-proof your fuel system

3 min read

QUICK FIX

Your three-hour workshop

Ed Hughes shows you how to ensure fuel gets where it needs to go – and stays there

START FIND YOUR FILTERS 1 HOUR

1 In-line fuel filters

Replace every year or two. Fit a disposable fuel filter before the fuel pump. Fuel injection? Look for a large, threaded metal canister.

2 Tank filter

The brass (left) or nylon gauze in the tank may be blocked by a build up of black varnish (right), if the car's ever sat for years. Replace gauze or complete fuel pick-up. Carb may have a filter on its inlet, too.

RETURN TO SENDER

Most fuel return lines have a one-way valve, flowing back to the tank. Check it works. A generic replacement is fine.

DEPRESSURISE!

Follow the workshop manual to depressurise an EFi fuel system safely before beginning work.

POST WINTER LAY-UP

Visually inspect and hand-feel hoses and pipe unions before starting. Look for leaks with engine running.

3 Rubber hose

Replace all hoses. Common sizes are six, eight and 10mm inner diameter. Buy a length off-th-eroll, not single metre lengths (wasteful). Use proper fuel hose clips like these.

NEXT HUNT DOWN HOSES 1 HOUR

4 Changing hoses

Release the old hose clip. Grip the hose with pliers over the metal stub and rotate. When free, pull off by hand. If stuck, don't use force – cut the hose lengthways with a knife.

5 Hidden surprises

Lengths of hose crop up under the car, under plastic trims, between an underslung tank and the floor - and are usually never inspected. Make it your business to find them all and change them.

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